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I'm new to the forum. Apparently I need to post a reply before my account is upgraded. I've dealt with my fair share of rattles. I used sticky foam-board between plastic components in the cabin. Unreal that I had to do so in a new 640ix. I blamed it on the ultra harsh ride from the run flats. Not much better after I replaced them without improvement. Only to find out that the transport suspension blocks had been left in. Finally experienced a BMW ride 9k miles after taking delivery. More to follow on that when i get the ability to post.
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